Engineered Radio Shuttle Pallet Racking Solutions
PrimeBay Heavy Duty Racking Co., Ltd. is a premier radio shuttle rack manufacturer, delivering factory-direct, semi-automated storage systems engineered to maximize volume and throughput for logistics centers, cold storage facilities, FMCG hubs, and industrial warehouses worldwide. By replacing conventional forklift access aisles with intelligent shuttle channels, our systems increase warehouse pallet capacity by up to 80% while dramatically reducing operational cycles and structural rack collisions.
Why Leading Global Warehouses Choose Shuttle Racking
Maximum Density
Utilizes deep channels to eliminate internal aisles, boosting total storage capacity by 30%–80% compared to standard selective pallet racks.
Fast Handling
Automated shuttle carts travel up to 1.2 m/s inside channels, cutting forklift travel distance and drastically shortening cycle times.
Structural Safety
Forklifts stay at the outer face of the rack. Eliminating forklift entry into lanes protects upright columns and prevents costly structural damage.
Reduced Labor Costs
A single forklift operator can manage multiple shuttle channels simultaneously, increasing labor efficiency and lowering operating overhead.
Cold Storage Ready
Reliable operation in refrigerated and freezer rooms down to -30°C (-22°F) using specialized low-temperature lithium iron phosphate battery systems.
FIFO & LIFO Flexibility
Easily configurable for First-In, First-Out (FIFO) or Last-In, First-Out (LIFO) inventory operational modes to support diverse product SKUs.
Radio Shuttle Racking Product Range
Radio Shuttle Storage System
Semi-automated pallet channel storage operating with intelligent wireless shuttle carts for maximum throughput.
FIFO Shuttle Rack System
Engineered with dual access aisles for strict date-coded inventory rotation, ideal for food, beverage, and pharma.
Radio Shuttle Rack for Warehouse
Heavy-duty channel layout built to handle high-volume pallet turnover in major distribution and logistics hubs.
Pallet Shuttle Racking System
Precision roll-formed guide rails and high-strength beam framing tailored for heavy industrial loads.
Radio Shuttle Pallet Racking
High-density racking optimized for extreme temperatures in cold storage and deep-freeze logistics environments.
Four Way Shuttle Racking System
Fully automated 3D storage solution enabling shuttles to move cross-aisle and change levels via vertical lifts.
Technical Parameters & Specifications
PrimeBay Heavy Duty Racking Co., Ltd. customizes all structural components and shuttle cart electronics according to your pallet dimensions, load profiles, and floor plan constraints.
| Specification Parameter | Technical Capability / Range |
|---|---|
| Rated Load Capacity | 500 kg to 1,500 kg per pallet position |
| Shuttle Travel Speed | Unloaded: 0.9 – 1.2 m/s | Fully Loaded: 0.6 – 0.8 m/s |
| Battery Type & Lifespan | Lithium Iron Phosphate (LiFePO4), 8–10 hours continuous run time |
| Operating Temperature | Standard: -10°C to +45°C | Cold Storage Version: -30°C to +40°C |
| Control Mechanism | Wireless Radio Remote Control / WMS Integration Option |
| Structural Certifications | CE, ISO 9001, ISO 14001, ISO 45001, TUV Rheinland |
| Surface Treatment | Electrostatic Epoxy Powder Coating (Custom RAL Colors) or Galvanized |
Storage System Comparison Matrix
| Storage Criteria | Radio Shuttle Rack | Drive-In Rack | Selective Pallet Rack |
|---|---|---|---|
| Storage Density | Very High (Up to 85%) | High (Up to 65%) | Standard (40% - 50%) |
| Pallet Access Method | Automatic Shuttle Cart | Forklift Enters Channel | Direct Forklift Access |
| Risk of Rack Damage | Extremely Low | High (Forklift impact) | Low |
| Operating Efficiency | High Speed | Slow to Medium | Medium |
| Stock Rotation | FIFO or LIFO | LIFO Only | 100% Selective FIFO/LIFO |
Factory Direct Manufacturing Excellence
PrimeBay Heavy Duty Racking Co., Ltd. controls the complete manufacturing workflow inside our 40,000 m² factory in Nanjing. High-tensile Q235B and Q355B cold-rolled steel coils undergo precision automated roll-forming, robotic welding, and automatic powder-coating lines. Every project undergoes rigorous quality inspections, material tensile testing, and load-bearing verifications compliant with international FEM and RMI standards before export packaging.