Heavy Duty Warehouse Storage Racks
Selective pallet racking system offering 100% direct access to every pallet position. Ideal for high-SKU distribution operations.
Factory-Direct Racking Solutions
High-Density Industrial Pallet Racking Systems
PrimeBay Heavy Duty Racking Co., Ltd. is a recognized manufacturer specializing in certified industrial pallet racking systems. Designed specifically for high-capacity warehouse operations, logistics hubs, and cold storage facilities, our heavy-duty pallet racks maximize vertical space while guaranteeing safety and durability.
Engineered from certified high-tensile Q235B steel and built in accordance with international standard design codes (including FEM 10.2.02 and EN 15512), PrimeBay racking structures support heavy payload capacities up to 4,000 kg per beam level. Each system is tailored to your facility's exact layout, forklift specifications, and inventory rotation needs.
FEM & EN CompliantEngineered to international structural safety codes
Global Export ProvenDeployed across 85+ international markets
10-Year WarrantyStructural integrity backed by rigorous quality control
Custom CAD EngineeringTailored beam profiles, bay heights & deck types
Product Catalog
Featured Pallet Racking Systems & Configurations
Explore our complete range of heavy-duty industrial storage racks engineered for high efficiency, fast selectivity, and max volume usage.
Powered Mobile Racking
Motorized mobile bases that eliminate fixed aisles, opening single aisles on demand to nearly double warehouse storage density.
Motorized Mobile Shelving System
High-density automated shelving system ideal for spare parts, document archives, and space-critical cold storage facilities.
Electric Mobile Shelving Systems
Electrically operated mobile carriages featuring smart safety sensors, soft start/stop, and heavy load carrying capabilities.
5 Deep Push Back Racking
High-density LIFO pallet storage utilizing nested wheel carts on inclined rails, storing up to 5 pallets deep per lane.
Steel Mezzanine Floor Rack
Multi-level rack-supported platform system doubling usable floor area for order picking, assembly, or bulk item storage.
FIFO Gravity Flow Rack System
Gravity-driven roller bed system providing strict First-In, First-Out stock rotation for perishable and date-coded goods.
Radio Shuttle Racking System
Semi-automated high-density storage using motorized shuttles inside deep racking channels, maximizing throughput efficiency.
Engineering Specifications
Technical Parameters & Material Standards
PrimeBay manufactures all racking structural components in-house, utilizing high-grade steel and advanced surface finishing techniques.
| Specification Parameter | Standard Technical Capability |
|---|---|
| Structural Material | Certified Q235B / Q355B Cold Rolled High-Tensile Steel |
| Upright Frame Profiles | 80×60, 90×70, 100×70, 120×95, 140×100 mm (Pitch: 50mm / 75mm adjustable) |
| Beam Profiles | Box Beams, Step Beams & Interlock Beams (80mm to 160mm depth) |
| Load Capacity | 500 kg to 4,000 kg per beam level (Up to 30,000 kg total per upright frame) |
| Max Frame Height | Up to 15 meters single-section; tailored high-bay systems available |
| Surface Protection | Automated 9-stage pre-treatment + Electrostatic Epoxy Powder Coating (60–80μm) |
| Design & Safety Compliance | FEM 10.2.02, EN 15512, RMI, ISO 9001, CE, TUV Certified |
| Custom Color Options | Standard RAL 5015 Blue, RAL 2004 Orange, or custom RAL colors upon request |
Storage Methods
Choosing the Right Pallet Racking Configuration
Match your storage strategy with the structural format that offers optimal selectivity, storage density, and operational speed.
Selective Pallet Racking
Offers 100% direct selectivity to every single pallet position. Perfect for warehouses handling multiple SKUs with continuous inventory turnover.
Drive-In Racking
Forklifts drive directly into storage lanes. Maximizes cubic floor space for bulk, low-SKU goods operating on Last-In, First-Out (LIFO) inventory cycles.
Push Back Racking
Pallets rest on nested carts resting on inclined rails. Loading a new pallet pushes existing stock back up to 5 positions deep, combining high density with fast LIFO access.
Pallet Flow Racking
Uses heavy-duty gravity roller beds to transfer pallets from loading face to picking face. Provides strict First-In, First-Out (FIFO) control for date-sensitive items.
Radio Shuttle System
Semi-automated shuttles move pallets internally through deep lanes. Dramatically decreases forklift travel time and risk of rack collisions in large cold stores.
Rack-Supported Mezzanines
Integrates vertical heavy-duty rack uprights to support elevated floor levels, allowing picking, packing, or office operations directly above pallet storage.
Quality Assurance
PrimeBay 6-Stage Quality Control Protocol
Our 40,000m² manufacturing facility implements rigorous quality controls at every step to ensure long-term structural reliability.
01
Certified Raw Steel Inspection
Raw coil steel undergoes strict tensile strength and metallurgical testing before entering our production lines.
02
Automated Roll-Forming
Precision multi-stage CNC rolling machines form uprights and beams with zero structural deformation and tight tolerances.
03
Robotic Welding Excellence
Automated robotic arms perform continuous beam connector welding, guaranteeing deep penetration and clean weld seams.
04
9-Stage Surface Pre-Treatment
Degreasing, derusting, and phosphating pre-treatments ensure maximum adhesion for epoxy powder coatings.
05
Pre-Shipment Trial Assembly
Critical structural bays undergo mock trial assembly in factory to verify hole alignment, beam fitting, and safety locks.
06
Export Seaworthy Packaging
Components are bound with steel strapping, wrapped in protective film, and timber-blocked to eliminate container transit damage.
Buyer's Reference
Pallet Racking Purchasing FAQ
Common technical questions answered by PrimeBay engineering team for international procurement managers and 3PL contractors.
Direct Technical Support
[email protected]
What standards do PrimeBay heavy duty pallet racking systems meet?
PrimeBay pallet racking systems are engineered in strict compliance with international design codes including FEM 10.2.02, EN 15512, and RMI standards. Production processes are certified under ISO 9001, ISO 14001, CE, and TUV.
What is the maximum load capacity per level for selective pallet racking?
Our heavy duty selective pallet racking systems support load capacities ranging from 1,000 kg to 4,000 kg per beam level (up to 30,000 kg per frame bay), depending on beam profile selection and upright frame configuration.
Does PrimeBay provide customized layout designs for industrial warehouses?
Yes. PrimeBay engineers provide customized CAD warehouse layout plans, structural calculation reports, and bill of materials based on your facility's clear height, pallet dimensions, unit weight, and handling equipment.
What surface protection finishes are used to prevent corrosion?
We apply an automated 9-stage pre-treatment process followed by electrostatic epoxy-polyester powder coating (60–80 microns thickness), offering superior corrosion and impact resistance for industrial and cold storage environments.