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PrimeBay Heavy Duty Racking manufacturing plant overview

Our Factory

Production Base & Capabilities

Professional Heavy Duty Warehouse Racking Manufacturer

PrimeBay Heavy Duty Racking Co., Ltd. is a premier manufacturer specializing in industrial storage systems, selective pallet racking, automated shuttle systems, and steel structural mezzanine platforms. Operating from our modern 40,000 m² production base in Nanjing, China, we deliver high-precision racking engineering to logistics hubs, 3PL distribution centers, cold storage facilities, and industrial manufacturing plants worldwide.

Our facility integrates automated roll-forming lines, CNC punching machinery, robotic welding workstations, and fully continuous electrostatic powder coating lines. Backed by 20+ years of manufacturing experience, our team guarantees robust load capacities, precise structural tolerances, and strict compliance with international structural standards.

PrimeBay Heavy Duty Racking plant interior in Nanjing
20+
Years Racking Expertise
40,000 ㎡
Modern Factory Area
85+
Global Export Markets
2,000+
Projects Completed
Manufacturing Excellence

Why Overseas Buyers Partner with PrimeBay

From prime steel coil sourcing to automated precision forming and rigorous load testing, we enforce complete control over every stage of production.

Automatic roll forming production line for upright columns and box beams

High-Efficiency Automated Production Capacity

Our workshop features continuous automated roll-forming equipment capable of handling high-grade Q235B and Q355B structural steel coils. Automatic punching units ensure accurate hole pitches across upright profiles, ensuring effortless beam connector engagement and seismic safety.

By automating raw material feed, profile shaping, and beam welding, PrimeBay maintains exceptional manufacturing consistency and high output volume, fulfilling large-scale project contracts on strict delivery schedules.

  • High-speed automated upright and beam roll forming lines
  • Robotic welding for beam connectors and base plates
  • Custom beam lengths, upright profiles, and duty ratings
Quality inspector measuring racking component steel thickness with digital caliper

Strict ISO 9001 Quality Control System

Quality is the cornerstone of PrimeBay. Every mill certificate is audited against incoming steel stock, and finished components undergo thorough structural, coating, and dimensional testing before export container loading.

Our Quality Control (QC) engineers verify load-bearing capacity, deflection ratios under full design weight, paint adhesion, and salt spray resistance to guarantee long service life in harsh warehouse environments.

  • Certified to CE, ISO 9001, ISO 14001, and TUV requirements
  • Full traceability from raw steel coils to packaged components
  • Zero-defect policy with batch test reports available for buyers
Robotic welding workstation processing rack components in PrimeBay factory

Custom Engineering & OEM / ODM Racking Solutions

Every warehouse space presents unique height, column spacing, and load distribution challenges. PrimeBay's technical engineering team develops customized storage configurations matching your exact pallet dimensions, handling equipment, and building floor plan.

We provide comprehensive OEM and ODM support for global racking distributors, industrial contractors, and system integrators, including OEM RAL colors, custom beam connectors, brand labeling, and specialized protective export packaging.

  • Engineered Pallet Racking (Selective, VNA, Double-Deep)
  • High-Density Radio Shuttle & Push-Back Systems
  • Multi-Tier Steel Mezzanine & Heavy Cantilever Racks
Machinery & Facilities

Inside Our Production Workshops

A look at our advanced manufacturing machinery, material processing units, and automated coating lines.

CNC punching machine processing sheet metal

CNC Automatic Punching Line

Automated metal profile processing line

Continuous Roll Forming Unit

Heavy duty beam processing line

Heavy-Duty Beam Fabrication Line

Raw material steel coil inventory area

Raw Material Steel Coil Storage

Welding workstation for guardrails and frame bracing

Welding & Assembly Station

Automated powder coating and coil line

Electrostatic Powder Coating Line

Quality Assurance

Comprehensive 7-Step Quality Inspection

Every shipment undergoes rigorous multi-stage verification to ensure maximum structural integrity and field performance.

Raw material steel thickness digital caliper test
Step 1

Raw Material Thickness Verification

Verification of steel coil thickness, tensile strength, and chemistry to guarantee base metal grade compliance.

Load testing on uncoated rack components
Step 2

Raw Component Load Testing

Structural load tests applied to raw welded beams and upright columns to verify weld strength and yield limits.

Trial assembly testing for uncoated racking frames
Step 3

Pre-Coating Trial Assembly

Trial assembly of frame connections, beam connector teeth, and safety locking pins prior to surface finishing.

Powder coating thickness and adhesion testing
Step 4

Powder Coating Quality Test

Adhesion cross-hatch testing and digital film thickness checks for corrosion protection.

Finished product load capacity test on racking bay
Step 5

Finished Product Load Testing

Full bay load capacity testing to confirm safe working load ratings match design calculations.

Finished system fitment and assembly test
Step 6

Final Assembly Inspection

Final trial fitting of finished beams, frames, accessories, and safety guards before bundling.

Final dimensional inspection of manufactured rack components
Step 7

Dimensional & Packaging Check

Final dimensional audit, quantity verification, and steel strapping/wrapping for export shipping.

Need Factory Direct Warehouse Racking?

Send your warehouse floor plan, pallet dimensions, or project specifications to our engineering team. We return layout CAD drawings, load calculations, and competitive FOB/CIF quotation pricing within 24 hours.