Which certifications do PrimeBay racking systems carry?

Our production and products are certified to CE, ISO 9001 (quality management), ISO 14001 (environmental management) and TUV. Certificate copies are available on our Certification page and can be supplied with your quotation documents.

Can you design racking to my warehouse drawing?

Yes. Send your warehouse CAD or a sketch with clear height, column grid, pallet size, unit load weight, forklift type and target throughput. Our engineers return a layout, load calculation and bill of materials for review before production.

Do you offer OEM and ODM racking?

Yes. We supply OEM and ODM pallet racking and storage systems, including custom colors, upright profiles, beam sizes, branding and packaging for distributors and project contractors.

What warranty comes with your racking?

Our racking systems are covered by a 10-year product warranty when installed and used according to the approved design and load signage.

How do I choose between drive-in, push back and radio shuttle racking?

Drive-in racking suits low-SKU, high-volume LIFO storage at the lowest cost per pallet. Push back racking stores 2 to 5 pallets deep per lane with faster LIFO access. Radio shuttle racking reaches the highest density with FIFO or LIFO operation and reduces forklift travel inside the rack, making it ideal for cold storage and food and beverage warehouses.

Custom OEM Back To Back Pallet Racking Manufacturer & Exporters

Precision Engineering, High-Density Cold-Rolled Steel Structures, and Direct Factory OEM Solutions for Global Industrial Warehouses

Product Catalog

Engineered Industrial Racking Systems

Wooden Nightstand Organizer Night Stand Desk Charging Station Watch Glasses Storage Rack

Heavy Duty Cold Rolled Steel Pallet Racking

Heavy Duty Cold Rolled Steel 3-Layer Durable Powder Coated Pallet Racking System With Card Slot Assembly

EBILTECH CE Certified Two Way Shuttle Racking

EBILTECH CE Certified Two Way Shuttle Clad Racking Warehouse Integrated Rack for Deep Lane Storage

Steel Drive in Pallet Rack Heavy Duty Adjustable Anti-Rust FIFO LIFO Storage for Gym Fitness Equipment

High Efficiency Double Deep Pallet Racking System Eco Friendly Electric Reach Truck Compatible

3500kg Super Heavy Duty Logistics Pallet Rack

3500kg Super Heavy Duty Logistics Warehouse Pallet Beam Racking Source Factory High Load Storage Rack

Seismic Resistant Stacking Beam Pallet Rack Professional Warehouse Pallet Racking System Heavy Duty

Reinforced Steel Selective Pallet Racking with Safety Guard for Industrial Project Warehouse

20+

Years Manufacturing Excellence

40,000 m²

Production Plant (Nanjing)

85+

Export Destination Countries

10-Year

Structural Quality Warranty

Technical Engineering

Architectural Breakdown: The Mechanics of Back-To-Back Pallet Racking

Back-to-Back Pallet Racking represents the foundational standard of high-density warehouse storage infrastructure. By placing two single selective racking runs back-to-back and securing them with heavy-duty structural row spacers, operations eliminate redundant working aisles while preserving 100% direct pallet selectivity.

Structural Rigidity & Spacer Dynamic Loads

The structural efficacy of a back-to-back rack configuration hinges on the mechanical interaction between twin upright frames connected via precision-engineered row spacers. Made from high-yield cold-rolled steel (Q235B or Q355B), row spacers transform separate single frames into a unified structural block. This dual-frame connection dramatically increases the effective moment of inertia along the transverse axis, suppressing lateral frame displacement under seismic or accidental impact conditions.

As a specialized OEM manufacturer, PrimeBay calculates row spacer placement according to EN 15512 and RMI standards. Spacers are installed at frame node points—aligned horizontally with diagonal bracing panel intersections—to ensure load forces transfer directly into the building's floor slab without inducing secondary torsional bending in the upright profiles.

Key Engineering Formula & Parameters

Clearance Spacing: Standard row spacers range from 200mm to 300mm, adjusted based on pallet overhang (typically 50mm per side) and sprinkler pipe clearance.

Beam Deflection Limit: Strictly engineered to maximum L/200 under full nominal design load.

Safety Pins: Cold-stamped steel safety locks with a shear resistance > 12 kN per connector.

Enterprise Superiority

Custom OEM/ODM Manufacturing & Metallurgical Standards

PrimeBay Heavy Duty Racking Co., Ltd. operates a state-of-the-art 40,000 square meter manufacturing base in Nanjing, Jiangsu. We control every stage of cold roll-forming, automatic robotic welding, and electrostatic powder coating in-house.

High-Yield Steel Profiles

We utilize prime grade Q235B and high-strength Q355B cold-rolled structural steel from top-tier mills. Upright profiles feature 80mm, 90mm, 100mm, and 120mm face widths with custom teardrop or hex-hole punch patterns tailored to regional distributor standards.

Automated Robotic Welding

Beam end connectors are welded to roll-formed box beams using Panasonic multi-axis robotic welding cells. Continuous fillet welds ensure zero penetration defects, superior fatigue endurance, and verified load ratings under dynamic forklift loading.

60-90µm Thermosetting Coating

All racking components undergo a 7-stage pre-treatment wash (degreasing, phosphating, deionized rinse) followed by automated electrostatic epoxy powder coating. The resulting 60-90 micron cured finish offers impact, scratch, and chemical resistance.

Data Visualization

High-Density Warehouse System Comparison Matrix

Selecting the optimal warehouse racking infrastructure requires balancing volume density against access speed. Review how Back-To-Back Pallet Racking compares with alternative systems.

Racking Architecture	Storage Density	Pallet Selectivity	Aisle Width Reqd.	Forklift Compatibility	Ideal SKU Profile
Back-To-Back Pallet Rack	Medium-High (60-65%)	100% Direct Access	2.8m – 3.5m	Reach Truck / Counterbalance	High SKU count, medium turnover
Single Selective Rack	Baseline (40-45%)	100% Direct Access	3.0m – 3.8m	Standard Counterbalance	Maximum SKU diversity, fast pick
Double Deep Racking	High (65-75%)	50% Direct Access	3.0m – 3.3m	Pantograph Reach Truck	Multiple pallets per SKU, LIFO
Radio Shuttle Racking	Maximum (80-85%)	Lane Dependent	3.0m (Front only)	Standard Forklift + Shuttle	Low SKU, high volume, Cold storage
Very Narrow Aisle (VNA)	High (70-75%)	100% Direct Access	1.5m – 1.8m	VNA Turret Truck / Articulated	High ceiling height, space constrained

Market Intelligence

Strategic Procurement & Future Development Trends (2025–2030)

Global supply chains are undergoing structural shifts toward automation, sustainability, and dynamic safety compliance. PrimeBay incorporates these forward-looking trends into our custom OEM racking engineering.

1. AMR & AGV Fleet Integration

Modern logistics facilities are transitioning from manual reach trucks to Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs). This shift requires rack manufacturers to produce tighter dimensional tolerances. Column plumbness, bottom beam leveling, and floor anchor recessing must meet sub-millimeter precision standards to allow seamless robotic pallet placement and laser-guided positioning.

2. Green Steel & Decarbonized Sourcing

Multinational enterprises and European importers increasingly require documented Scope 3 carbon emission footprints for warehouse infrastructure. PrimeBay aligns with sustainable steelmaking partners that utilize Electric Arc Furnace (EAF) recycling methods, reducing embedded carbon per metric ton of steel while maintaining compliance with ISO 14001 environmental management protocols.

3. IoT-Enabled Structural Health Monitoring

The integration of wireless IoT stress sensors directly onto critical upright columns and top-tier beam levels is emerging as an advanced safety standard. These sensors detect real-time rack overloading, frame deformation, or unregistered forklift collisions, automatically alerting safety officers before catastrophic structural failures occur.

4. Enhanced Seismic Resistant Engineering

With warehouse developments expanding into seismically active regions, demand for custom OEM seismic engineering has grown. PrimeBay utilizes finite element analysis (FEA) software to model frame dynamic responses, designing enlarged floor baseplates, heavy-duty wedge anchors, and reinforced diagonal bracing patterns tailored to local peak ground acceleration (PGA) ratings.

Knowledge Base

Frequently Asked Questions (FAQ) for Global Buyers

Detailed technical answers to common queries raised by international racking importers, EPC contractors, and warehouse facility managers.

How do I calculate the required row spacer length for a Back-To-Back system?

The length of the row spacer depends on the pallet depth, pallet overhang, and building fire protection requirements. Typically, if a pallet is 1200mm deep and supported on a 1100mm deep frame, there is a 50mm overhang at both the front and back. For two back-to-back frames, the total pallet overhang between the frames is 100mm (50mm + 50mm). To maintain a minimum 100mm safety gap between pallets (or up to 200mm for flue space and sprinkler operation), a row spacer of 200mm to 300mm is specified.

What international engineering standards do PrimeBay racking systems comply with?

PrimeBay racking systems are certified and engineered to comply with major global design codes:
• Europe: EN 15512 (Steel static storage systems), EN 15620, EN 15629, EN 15635, and CE mark.
• United States: RMI (Rack Manufacturers Institute) Specification MH16.1.
• Australia: AS 4084-2012 (Steel Storage Racking).
Our manufacturing plant operates under ISO 9001 quality management and ISO 14001 environmental control systems, with independent third-party audits performed by TÜV Rheinland.

What customized OEM/ODM services can PrimeBay provide for distributors?

We offer end-to-end OEM and ODM manufacturing partnerships:
1. Custom Upright & Beam Profiles: Cold roll-forming tooling tailored to your proprietary frame geometry and pitch (50mm, 75mm, 76.2mm).
2. Color & Branding: Electrostatic powder coating customized to any RAL classic shade, with automated silk-screening or laser etching of your company logo on load capacity plates and frame columns.
3. Custom Packaging: Steel strapping, protective corner guards, bundle wrapping, and containerized loading diagrams designed to minimize transit abrasion and maximize sea freight container cube utilization.

What input data is required to request a CAD layout and structural load calculation?

To generate an optimized CAD warehouse layout, structural bill of materials (BOM), and price quotation, our engineering team requires:
• Building Specs: Warehouse architectural DWG drawing or dimensioned PDF, clear underside height under trusses, floor slab thickness, concrete compressive strength (e.g., C25/30), and column grid locations.
• Pallet Data: Pallet type (Euro, GMA, Industrial), dimensions (W x D x H including load), maximum unit load weight, and stack stability.
• Handling Equipment: Forklift make/model, maximum lift height, collapsed mast height, and minimum turning radius for aisle width calculation.

How does PrimeBay ensure quality control during volume production?

Every production batch undergoes structured quality control gates:
• Raw Material Inspection: Ultrasonic thickness verification and tensile strength testing of incoming steel coils against mill test reports (MTR).
• Dimensional Tolerance Audits: Continuous laser checking of hole pitch accuracy, profile squareness, and beam length.
• Weld NDT Inspection: Non-destructive testing (NDT) of robotic weld beads connecting beam connectors to box profiles.
• Coating Adhesion & Thickness: Cross-hatch tape testing and magnetic gauge measurement of powder coat thickness (60-90µm target).
All systems ship with a 10-year warranty supported by complete mill certification records.

Why Partner With Us

PrimeBay Manufacturing Capabilities & Engineering Process

From initial structural calculation to final container loading, we deliver professional end-to-end support for international importers, system integrators, and industrial facility operators.

1. Project Intake

Review of warehouse architectural plans, storage goals, pallet load profiles, and material handling equipment specs.

2. Structural Design

3D CAD layout development, FEA structural stress simulation, and bill of materials generation under EN 15512 guidelines.

3. Precision Production

Automated roll-forming, robotic welding, surface pretreatments, electrostatic powder coating, and strict QC inspection.

4. Global Delivery

Containerized sea freight packing, detailed installation manuals, load capacity placards, and remote engineering guidance.

Accelerate Your Warehouse Capacity With Custom OEM Racking

Partner directly with China's leading warehouse racking manufacturer. Contact our engineering desk today for technical drawings, structural calculations, and factory-direct OEM pricing within 24 hours.